Design and control of a novel variable stiffness actuator based on antagonistic variable radius principle

Variable stiffness actuators (VSAs) are essential for ensuring safe human-robot interactions in robotic applications. This paper proposes a novel rotary VSA using an antagonistic Hoberman linkage mechanism (AHLM), which offers a large stiffness range and a compact structure. The VSA-AHLM consists of two sets of antagonistic -type quadratic springs based on spiral cams connected to the Hoberman linkage mechanism (HLM) through four cables. By simultaneously adjusting both the radius of the HLM and the spring preload, the stiffness of the VSA-AHLM can be varied within a large range. Furthermore, the position and stiffness of the VSA-AHLM can be controlled independently by two rotary motors. The geometric parameters of the spiral cam are determined to achieve the desired linear stiffness-elongation behavior of a quadratic spring, and detailed models of the actuator's stiffness, elastic energy, and torque are established. An actuator prototype is fabricated to demonstrate the proposed variable stiffness approach. Experiments show that the developed actuator can achieve significant stiffness changes and exhibits excellent positioning and trajectory tracking performance.