CO2 Removal in Hydrogen Production Plants

Hydrogen is an industrial raw material both for the production of chemicals and for oil refining with hydrotreating. It is the subject of increasing attention for its possible use as an energy carrier and as a flexible energy storage medium. Its production is generally accomplished in Steam Methane Reforming (SMR) plants, where a gaseous mixture of CO and H-2, with a limited number of other species, is obtained. The process of production and purification generates relevant amounts of carbon dioxide, which needs to be removed due to downstream process requirements or to limit its emissions to the atmosphere. A work by IEAGHG focused on the study of a state-of-the-art Steam Methane Reforming plant producing 100 kNm(3)/h of H-2 and considered chemical absorption with MethylDiEthanolAmine (MDEA) solvent for removing carbon dioxide from the PSA tail gas in a baseline scheme composed of the absorber, one flash vessel and the regeneration column. This type of process is characterized by high energy consumption, in particular at the reboiler of the regeneration column, usually operated by employing steam, and modifications to the baseline scheme can allow for a reduction of the operating costs, though with an increase in the complexity of the plant. This work analyses three configurations of the treatment section of the off gas obtained after the purification of the hydrogen stream in the Pressure Swing Adsorption unit with the aim of selecting the one which minimizes the overall costs so as to further enhance Carbon Capture and Storage in non-power industries as well.