Online prediction method of batch process product quality based on multi-scale kernel JYMKPLS transfer model

被引:0
|
作者
Chu F. [1 ,2 ]
Peng C. [2 ]
Jia R. [3 ]
Chen T. [4 ]
Lu N. [5 ]
机构
[1] Engineering Research Center of Ministry of Education for Intelligent Control of Underground Space, Xuzhou
[2] College of Information and Control Engineering, China University of Mining and Technology, Xuzhou
[3] Industrial Artificial Intelligence and Optimization Institute, Northeastern University, Shenyang
[4] Department of Chemical and Process Engineering, University of Surrey, Guildford
[5] College of Automation, Nanjing University of Aeronautics and Astronautics, Nanjing
来源
Chu, Fei (chufeizhufei@sina.com) | 1600年 / Materials China卷 / 72期
关键词
Batchwise; Model; Multi-scale kernel; Prediction; Transfer learning;
D O I
10.11949/0438-1157.20200995
中图分类号
学科分类号
摘要
In view of the shortage of process data and the strong nonlinear and multi-scale characteristics of the new batch process, a product quality prediction method based on multi-scale kernel JYMKPLS (Joint-Y multi-scale kernel partial least squares) transfer learning is proposed, which combines the advantages of transfer learning and multi-scale kernel learning. First, the new batch process modeling efficiency and quality prediction accuracy are improved by using the old process data in the similar source domain through transfer learning. Then, in order to solve the problem of non-linear and multi-scale characteristics of the data, multi-scale kernel method is used to better fit the data features, so as to improve the prediction accuracy of the model. In addition, the online update and data elimination of the model are proposed to continuously improve the matching degree of the transfer model to the new batch process, so as to eliminate the adverse effects of the differences between similar processes on the transfer learning, so as to continuously improve the prediction accuracy. Finally, the effectiveness of the proposed method is verified by simulation. The results show that, compared with traditional data-driven modeling methods, the method proposed in this paper can effectively improve modeling efficiency and prediction accuracy. © 2021, Editorial Board of CIESC Journal. All right reserved.
引用
收藏
页码:2178 / 2189
页数:11
相关论文
共 35 条
  • [1] Jia R D, Mao Z Z, Wang F L, Et al., Self-tuning final product quality control of batch processes using kernel latent variable model, Chemical Engineering Research and Design, 94, pp. 119-130, (2015)
  • [2] Jiang Q C, Yan S F, Yan X F, Et al., Data-driven two-dimensional deep correlated representation learning for nonlinear batch process monitoring, IEEE Transactions on Industrial Informatics, 16, 4, pp. 2839-2848, (2020)
  • [3] Zhang S M, Zhao C H., Slow-feature-analysis-based batch process monitoring with comprehensive interpretation of operation condition deviation and dynamic anomaly, IEEE Transactions on Industrial Electronics, 66, 5, pp. 3773-3783, (2019)
  • [4] Tulsyan A, Garvin C, Undey C., Industrial batch process monitoring with limited data, Journal of Process Control, 77, pp. 114-133, (2019)
  • [5] Chu F, Cheng X, Jia R D, Et al., Final quality prediction method for new batch processes based on improved JYKPLS process transfer model, Chemometrics and Intelligent Laboratory Systems, 183, pp. 1-10, (2018)
  • [6] Shokry A, Vicente P, Escudero G, Et al., Data-driven soft-sensors for online monitoring of batch processes with different initial conditions, Computers & Chemical Engineering, 118, pp. 159-179, (2018)
  • [7] Zhao C H, Wang F L, Yao Y, Et al., Phase-based statistical modeling, online monitoring and quality prediction for batch processes, Acta Automatica Sinica, 36, 3, pp. 366-374, (2010)
  • [8] Li X, Wu F, Zhang R D, Et al., Nonlinear multivariate quality prediction based on OSC-SVM-PLS, Industrial & Engineering Chemistry Research, 58, 19, pp. 8154-8161, (2019)
  • [9] Luo L J, Bao S Y, Mao J F, Et al., Quality prediction and quality-relevant monitoring with multilinear PLS for batch processes, Chemometrics and Intelligent Laboratory Systems, 150, pp. 9-22, (2016)
  • [10] Yao L, Ge Z Q., Locally weighted prediction methods for latent factor analysis with supervised and semisupervised process data, IEEE Transactions on Automation Science and Engineering, 14, 1, pp. 126-138, (2017)