Numerical Simulation Research of Ultrasonic Micro-forging Assisted Laser-Wire Additive Manufacturing

被引:0
|
作者
Ren Z.-H. [1 ]
Liu Z. [1 ]
Zhang X.-S. [1 ]
Zhang X.-W. [1 ]
机构
[1] School of Mechanical Engineering & Automation, Northeastern University, Shenyang
关键词
Laser-wire additive manufacturing; Residual stress; TC4 titanium alloy; Thermal-structure coupling; Ultrasonic micro-forging;
D O I
10.12068/j.issn.1005-3026.2019.11.013
中图分类号
学科分类号
摘要
Laser-wire additive manufacturing technology can greatly improve manufacturing efficiency, but the complex residual stress is existent inside the part and leads to poor internal defects. To solve these problems, ultrasonic micro-forging and rolling assistant technology were adopted, that the surface of the part is stroked with high-frequency vibration, which causes the surface of metallic material to plastically deform and the stress changes from the tensile stress to compression stress. Taking the TC4 as study object, the numerical analysis of thermal-structural coupling of laser fuse process is implemented by utilizing ANSYS, and the ultrasonic rolling micro-forging is applied to study the stress field before and after micro-forging. The results show that the stress distribution of laser fuse cladding layer, namely the stress distribution becomes more uniform, the tensile stress decreases and even transfers to compressive stress, which can effectively restrain the formation of internal defects. © 2019, Editorial Department of Journal of Northeastern University. All right reserved.
引用
收藏
页码:1590 / 1594and1599
相关论文
共 13 条
  • [1] Song J., Chew Y., Bi G., Et al., Numerical and experimental study of laser aided additive manufacturing for melt-pool profile and grain orientation analysis, Materials & Design, 137, 5, pp. 286-297, (2018)
  • [2] O'Keefe J.D., Skeen C.H., Laser-induced stress-wave and impulse augmentation, Applied Physics Letters, 21, 10, pp. 464-466, (1972)
  • [3] Szemkus S., Kempf B., Jahn S., Et al., Laser additive manufacturing of contact materials, Journal of Materials Processing Technology, 252, pp. 612-617, (2018)
  • [4] Zhang H.-O., Jiang J., Wang G.-L., Direct rapid manufacturing technology for metal part, Aeronautical Manufacturing Technology, 7, pp. 42-45, (2008)
  • [5] Zheng J., Ince A., Tang L., Modeling and simulation of weld residual stresses and ultrasonic impact treatment of welded joints, Procedia Engineering, 213, pp. 36-47, (2018)
  • [6] Khurshid M., Leitner M., Barsoum Z., Et al., Residual stress state induced by high frequency mechanical impact treatment in different steel grades-numerical and experimental study, International Journal of Mechanical Sciences, 123, pp. 34-42, (2017)
  • [7] Hu S., Guo C., Wang D., Et al., 3D dynamic finite element analysis of the nonuniform residual stress in ultrasonic impact treatment process, Journal of Materials Engineering & Performance, 25, 9, pp. 4004-4015, (2016)
  • [8] Liu Y., Wang D., Deng C., Et al., Influence of re-ultrasonic impact treatment on fatigue behaviors of S690QL welded joints, International Journal of Fatigue, 66, 6, pp. 155-160, (2014)
  • [9] Liu F.-C., Lei L.-P., Zeng P., Surface rolling FE model for numerical simulation, Journal of Plasticity Engineering, 19, 2, pp. 17-21, (2012)
  • [10] Toyserkani E., Khajepour A., Corbin S., 3-D finite element modeling of laser cladding by powder injection: effects of laser pulse shaping on the process, Optics & Lasers in Engineering, 41, 6, pp. 849-867, (2004)