Microstructure Evolution of ZrO2 Particle During Manufacture of ZrO2p Thermal Barrier Coating by Laser Melt Injection

被引:0
|
作者
Lin S. [1 ]
Guo X. [1 ]
Chen H. [1 ]
Zhang H. [1 ]
Lai J. [1 ]
Liu D. [1 ]
机构
[1] School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, Hubei
来源
Zhongguo Jiguang/Chinese Journal of Lasers | 2019年 / 46卷 / 08期
关键词
Agglomerated ZrO[!sub]2[!/sub] particle; Laser melt injection; Laser technology; Metal matrix composites; Microstructure evolution;
D O I
10.3788/CJL201946.0802004
中图分类号
学科分类号
摘要
The ZrO2p/Ti-6Al-4V metal matrix composites layer, which is a novel and promising thermal barrier coating, is produced in this study by the laser melt injection (LMI) process. The microstructure evolution of the ZrO2 particle during the LMI process is studied via X-ray diffraction, electron backscattered diffraction, and scanning electron microscopy. The results show that through solid-state diffusion, the size of sub-particle in the agglomerated ZrO2 particle increases, and the morphology transforms from spherical to polyhedral. Few monoclinic ZrO2 (m-ZrO2) is found in the ZrO2 particle after the LMI. Moreover, 35% of the metastable tetragonal ZrO2 (t'-ZrO2) transforms into cubic ZrO2 (c-ZrO2). The internal stress decreases, resulting in 90% of orthorhombic (o-ZrO2) transforming into c-ZrO2. The single sub-particle comprises both t'-ZrO2 and c-ZrO2. The residual o-ZrO2 is distributed in the sub-particle boundary. The microstructure evolution of ZrO2 results in a decrease in the strength of the bonds among the sub-particles, which promotes the ZrO2 particle disintegration and improves the thermal resistance of the coating. © 2019, Chinese Lasers Press. All right reserved.
引用
收藏
相关论文
共 26 条
  • [1] Zhou Y.B., Qin Y., Yang S., Thermal shock resistance and laser rapid prototyping of thermal barrier coatings with network structures, Laser & Optoelectronics Progress, 55, 2, (2018)
  • [2] Zhang T.Y., Wu C., Xiong Z., Et al., Research progress in materials and preparation techniques of thermal barrier coatings, Laser & Optoelectronics Progress, 51, 3, (2014)
  • [3] Heuer A.H., Lanteri V., Farmer S.C., Et al., On the orthorhombic phase in ZrO<sub>2</sub>-based alloys, Journal of Materials Science, 24, 1, pp. 124-132, (1989)
  • [4] Clarke D.R., Levi C.G., Materials design for the next generation thermal barrier coatings, Annual Review of Materials Research, 33, pp. 383-417, (2003)
  • [5] Kelly J., Denry I., Stabilized zirconia as a structural ceramic: an overview, Dental Materials, 24, 3, pp. 289-298, (2008)
  • [6] Curtis C.E., Development of zirconia resistant to thermal shock, Journal of the American Ceramic Society, 30, 6, pp. 180-196, (1947)
  • [7] Feuerstein A., Knapp J., Taylor T., Et al., Technical and economical aspects of current thermal barrier coating systems for gas turbine engines by thermal spray and EBPVD: a review, Journal of Thermal Spray Technology, 17, 2, pp. 199-213, (2008)
  • [8] Li L.Q., Liu D.J., Chen Y.B., Et al., Electron microscopy study of reaction layers between single-crystal WC particle and Ti-6Al-4V after laser melt injection, Acta Materialia, 57, 12, pp. 3606-3614, (2009)
  • [9] Liu D.J., Chen Y.B., Li L.Q., Et al., In situ investigation of fracture behavior in monocrystalline WC<sub>p</sub>-reinforced Ti-6Al-4V metal matrix composites produced by laser melt injection, Scripta Materialia, 59, 1, pp. 91-94, (2008)
  • [10] Vreeling J.A., Ocelik V., De-Hosson J.T.M., Ti-6Al-4V strengthened by laser melt injection of WC<sub>p</sub> particles, Acta Materialia, 50, 19, pp. 4913-4924, (2002)