Design and Fabrication of Micro-end Mills for Minimally Invasive Milling of Bone Tissue

被引:0
|
作者
Gao P. [1 ]
Liang Z. [2 ,3 ]
Wang X. [3 ]
Li S. [1 ]
Zhou T. [2 ,3 ]
机构
[1] School of Mechanical Engineering, Beijing Institute of Technology, Beijing
[2] Institute of Engineering Medicine, Beijing Institute of Technology, Beijing
[3] Key Laboratory of Fundamental Science for Advanced Machining, Beijing Institute of Technology, Beijing
来源
Binggong Xuebao/Acta Armamentarii | 2020年 / 41卷 / 01期
关键词
Bone tissue; Micro milling cutter; Milling experiment; Minimally invasive milling;
D O I
10.3969/j.issn.1000-1093.2020.01.018
中图分类号
学科分类号
摘要
For the special requirement of ultra-small micro-end mill for minimally invasive milling of bone tissue, the structural optimization design of special-shaped micro end mills is studied. Three kinds of micro-end mills (helical-shaped, △-shaped and □-shaped) with diameter of 50 μm were designed and manufactured, and their milling performances were also investigated. The geometric structures of micro-end mills with different shapes are analyzed, and the static analysis of the mills is conducted to study the effect of geometric structure of micro-end mill on its stiffness and strength. The precision milling method and milling quality of three kinds of micro-end mills are investigated. The bone tissue minimally invasive milling experiments using ultra-small micro end mills were carried out, and the morphologies of milled bone tissues were observed. The milling quality of bone tissue workpiece was analyzed. In the process of bone tissue micro milling, the helical-shaped micro-end mill is prematurely fractured, △- and □-shaped micro-end mills can cut for long time. For the △-shaped micro-end mill, the machined grooves have small burr width and edge collapse, and higher surface quality. The △-shaped micro-end mill is more suitable for minimally invasive milling of bone tissue. © 2020, Editorial Board of Acta Armamentarii. All right reserved.
引用
收藏
页码:152 / 160
页数:8
相关论文
共 23 条
  • [1] Chen Z.H., Wang C.Y., Jiang W.T., Et al., A review on surgical instruments of knee arthroscopic debridement and total hip arthroplasty, Procedia CIRP, 65, pp. 291-298, (2017)
  • [2] Zhang Y., Wang C., Zhou S., Et al., A comparison review on orthopedic surgery using piezosurgery and conventional tools, Procedia CIRP, 65, pp. 99-104, (2017)
  • [3] Chen Z.H., Wanf C.Y., Tang N., Et al., Research on surgical instrument of total hip arthroplasty, Tool Engineering, 51, 3, pp. 8-14, (2017)
  • [4] Liao Z.R., Axinte D.A., Gao D., A novel cutting tool design to avoid surface damage in bone machining, International Journal of Machine Tools & Manufacture, 116, pp. 52-59, (2017)
  • [5] Liao Z.R., Research on bone cutting and a novel tool development, (2017)
  • [6] Aurich J.C., Reichenbach I.G., Schuler G.M., Manufacture and application of ultra-small micro end mills, CIRP Annals-Manufacturing Technology, 61, 1, pp. 83-86, (2012)
  • [7] Filiz S., Xie L.K., Weiss L.E., Et al., Micromilling of microbarbs for medical implants, International Journal of Machine Tools & Manufacture, 48, 3-4, pp. 459-472, (2008)
  • [8] Fleischer J., Deuchert M., Ruhs C., Et al., Design and manufacturing of micro milling tools, Microsystem Technologies, 14, 9-11, pp. 1771-1775, (2008)
  • [9] Uhlmann E., Schauer K., Dynamic load and strain analysis for the optimization of micro end mills, CIRP Annals-Manufacturing Technology, 54, 1, pp. 75-78, (2005)
  • [10] Zhan Z.B., He N., Li L., Et al., Precision milling of tungsten carbide with micro PCD milling tool, The International Journal of Advanced Manufacturing Technology, 77, 9-12, pp. 2095-2103, (2015)