Failure Mechanisms of Nickel/Metal Hydride Batteries with Cobalt-Substituted Superlattice Hydrogen-Absorbing Alloy Anodes at 50 degrees C

The incorporation of a small amount of Co in the A(2)B(7) superlattice hydrogen absorbing alloy (HAA) can benefit its electrochemical cycle life performance at both room temperature (RT) and 50 degrees C. The electrochemical properties of the Co-substituted A(2)B(7) and the failure mechanisms of cells using such alloys cycled at RT have been reported previously. In this paper, the failure mechanisms of the same alloys cycled at 50 degrees C are reported. Compared to that at RT, the trend of the cycle life at 50 degrees C versus the Co content in the Co-substituted A(2)B(7) HAAs is similar, but the cycle life is significantly shorter. Failure analysis of the cells at 50 degrees C was performed using X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy (EDS), and inductively coupled plasma (ICP) analysis. It was found that the elevated temperature accelerates electrolyte dry-out and the deterioration (both pulverization and oxidation) of the A(2)B(7) negative electrode, which are major causes of cell failure when cycling at 50 degrees C. Cells from HAA with higher Co-content also showed micro-shortage in the separator from the debris of the corrosion of the negative electrode.